{"id":654,"date":"2015-07-25T11:29:11","date_gmt":"2015-07-25T15:29:11","guid":{"rendered":"http:\/\/www.buggydepot.com\/tech-center\/?p=654"},"modified":"2016-10-08T16:27:24","modified_gmt":"2016-10-08T20:27:24","slug":"honda-ruckus-gy6-swap-harness-guide","status":"publish","type":"post","link":"https:\/\/www.buggydepot.com\/tech-center\/honda-ruckus-gy6-swap-harness-guide\/","title":{"rendered":"How to install the BDX Honda Ruckus GY6 Swap Harness"},"content":{"rendered":"<p>This guide is for version 3.0 of the BDX swap harness.\u00a0 Installation time is about 1 hour. The BDX harness is built tight and precise, so it&#8217;s best to follow these directions exactly.\u00a0 We&#8217;ll step through the entire process. <a class=\"anchorline\" name=\"swapharness\" data-params=\"[{&quot;product_id&quot;:&quot;135&quot;,&quot;effect&quot;:&quot;slide&quot;}]\" data-title=\"BDX SWAP HARNESS\" data-subtitle=\"GET IT HERE\" data-calltoaction=\"addtocart\"><\/a><\/p>\n<p>Your new harness comes with a 5 year \/ 20,000 mile warranty.\u00a0 <strong>Don&#8217;t make any modifications to the harness or open the coverings, or you&#8217;ll void the warranty.<\/strong>\u00a0 Contact Buggy Depot directly for help making your custom electronics plug-n-play with the harness.<\/p>\n<hr \/>\n<h2>The BDX GY6 Swap Harness<\/h2>\n<p>Even if you&#8217;re an expert installer, it&#8217;s best to follow this guide step-by-step, for the best results and an ultra-reliable electrical system even many years later.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter\" src=\"\/\/www.buggydepot.com\/buggy-tech-center-images\/article_42_1331636410.JPG\" alt=\"\" width=\"580\" height=\"867\" \/><\/p>\n<hr \/>\n<h2>Unpacking from the box<\/h2>\n<p>Start by removing the harness and components from the box.\u00a0 It will be pre-assembled for you.\u00a0 Be sure to take note of where components connect if you need to disconnect them during installation.<\/p>\n<p><a href=\"http:\/\/www.buggydepot.com\/tech-center\/wp-content\/uploads\/2015\/07\/product_image_135_817.jpg\"><img loading=\"lazy\" decoding=\"async\" data-attachment-id=\"655\" data-permalink=\"https:\/\/www.buggydepot.com\/tech-center\/honda-ruckus-gy6-swap-harness-guide\/product_image_135_817\/#main\" data-orig-file=\"https:\/\/www.buggydepot.com\/tech-center\/wp-content\/uploads\/2015\/07\/product_image_135_817.jpg\" data-orig-size=\"1000,669\" data-comments-opened=\"1\" data-image-meta=\"{&quot;aperture&quot;:&quot;25&quot;,&quot;credit&quot;:&quot;&quot;,&quot;camera&quot;:&quot;NIKON D60&quot;,&quot;caption&quot;:&quot;&quot;,&quot;created_timestamp&quot;:&quot;1387838387&quot;,&quot;copyright&quot;:&quot;&quot;,&quot;focal_length&quot;:&quot;22&quot;,&quot;iso&quot;:&quot;100&quot;,&quot;shutter_speed&quot;:&quot;0.5&quot;,&quot;title&quot;:&quot;&quot;,&quot;orientation&quot;:&quot;1&quot;}\" data-image-title=\"product_image_135_817\" data-image-description=\"\" data-image-caption=\"\" data-large-file=\"https:\/\/www.buggydepot.com\/tech-center\/wp-content\/uploads\/2015\/07\/product_image_135_817.jpg\" class=\"aligncenter size-full wp-image-655\" src=\"http:\/\/www.buggydepot.com\/tech-center\/wp-content\/uploads\/2015\/07\/product_image_135_817.jpg\" alt=\"product_image_135_817\" width=\"1000\" height=\"669\" srcset=\"https:\/\/www.buggydepot.com\/tech-center\/wp-content\/uploads\/2015\/07\/product_image_135_817.jpg 1000w, https:\/\/www.buggydepot.com\/tech-center\/wp-content\/uploads\/2015\/07\/product_image_135_817-300x201.jpg 300w\" sizes=\"auto, (max-width: 1000px) 100vw, 1000px\" \/><\/a>There will be a few extra components included and connected.<\/p>\n<ol>\n<li>Standard Headlight On\/Off Switch Adapter<\/li>\n<li>Standard AC CDI Adapter<\/li>\n<li>AC CDI<\/li>\n<li>Solenoid Relay<\/li>\n<li>Ignition Coil<\/li>\n<\/ol>\n<p>Other items may be included if you&#8217;ve bundled upgrades with your harness.<\/p>\n<hr \/>\n<h2>Prepping the Ruckus<\/h2>\n<p>Remove the battery box and the front headlight frame assembly.\u00a0 Don&#8217;t remove the wiring for the headlights or horn.<\/p>\n<p>Remove the original harness, everything from the battery box to the tail light connectors.\u00a0 Leave these things installed:<\/p>\n<ul>\n<li>Battery<\/li>\n<li>LED Driver (Black Box)<\/li>\n<li>Tail light<\/li>\n<li>Left and Right Controls<\/li>\n<\/ul>\n<p>Also, remove the bolts on the gas tank, but leave it in place.<\/p>\n<p>This is what you should have left over:<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter\" src=\"\/\/www.buggydepot.com\/buggy-tech-center-images\/article_42_1331633833.jpg\" alt=\"\" width=\"580\" height=\"388\" \/><\/p>\n<hr \/>\n<h2>Section 1: Route the Chassis Section<\/h2>\n<p>The chassis section has the hookups for your tail\/brake lights, stator, ignition coil, automatic choke and turn signals.\u00a0 Grab it and let&#8217;s get started.<\/p>\n<p>Look at the picture below.\u00a0 See that section of heat shrink on the harness, in the upper right corner of the picture?\u00a0 That&#8217;s called <strong>the junction<\/strong>.\u00a0 Make sure that lines up with the flexible harness clamp on the frame.<\/p>\n<p>The reason to line this up is so that all of your connections are in the right place for the next step.\u00a0 Once aligned, bend the clamp by hand to lock the harness in place.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter\" src=\"\/\/www.buggydepot.com\/buggy-tech-center-images\/article_42_1331633867.jpg\" alt=\"\" width=\"580\" height=\"388\" \/><\/p>\n<p>The picture below shows what proper alignment looks like.\u00a0 The rear lighting connectors should reach perfectly just past the clamp at the rear.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter\" src=\"\/\/www.buggydepot.com\/buggy-tech-center-images\/article_42_1331633882.jpg\" alt=\"\" width=\"580\" height=\"388\" \/><\/p>\n<h3>Connect Rear Lights<\/h3>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter\" src=\"\/\/www.buggydepot.com\/buggy-tech-center-images\/article_42_1331633902.jpg\" alt=\"\" width=\"580\" height=\"388\" \/><\/p>\n<h3>Connect stator, ignition coil, and autochoke<\/h3>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter\" src=\"\/\/www.buggydepot.com\/buggy-tech-center-images\/article_42_1331633891.jpg\" alt=\"\" width=\"580\" height=\"388\" \/><\/p>\n<p>This harness uses the standard GY6 stator 4-pin + 2 bullet connector setup. If you bought a stator from somewhere else with weird connector, contact Buggy Depot for an inexpensive Plug-n-Play adapter. <strong>Don&#8217;t modify the harness.<\/strong><\/p>\n<h3>Check the Front Chassis End<\/h3>\n<p>The two 6-pin connectors below are called the <strong>chassis section front end<\/strong>. Nothing really to do with this yet.\u00a0 Unless you&#8217;re doing a wire tuck, just take a mental note of this for later.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter\" src=\"\/\/www.buggydepot.com\/buggy-tech-center-images\/article_42_1331633851.jpg\" alt=\"\" width=\"580\" height=\"388\" \/><\/p>\n<hr \/>\n<h2>Section 2: Route the Starter\/Ground Section<\/h2>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter\" src=\"\/\/www.buggydepot.com\/buggy-tech-center-images\/article_42_1331937721.jpg\" alt=\"\" width=\"580\" height=\"388\" \/><\/p>\n<p>Grab the starter\/ground cable section.\u00a0 It&#8217;s bundled into one assembly and is found at the bottom of the box.<\/p>\n<h3>Align the heat shrink with the edge of the gas tank<\/h3>\n<p>Just like with the chassis section before, you need to line up this section.\u00a0 Look for <strong>the portion of heat shrink where the large cables split <\/strong>and line it up with the edge of the fuel tank as seen here:<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" data-attachment-id=\"872\" data-permalink=\"https:\/\/www.buggydepot.com\/tech-center\/honda-ruckus-gy6-swap-harness-guide\/dsc_01461\/#main\" data-orig-file=\"https:\/\/www.buggydepot.com\/tech-center\/wp-content\/uploads\/2015\/07\/DSC_01461.jpg\" data-orig-size=\"1936,1296\" data-comments-opened=\"1\" data-image-meta=\"{&quot;aperture&quot;:&quot;4.8&quot;,&quot;credit&quot;:&quot;&quot;,&quot;camera&quot;:&quot;NIKON D60&quot;,&quot;caption&quot;:&quot;&quot;,&quot;created_timestamp&quot;:&quot;1331441069&quot;,&quot;copyright&quot;:&quot;&quot;,&quot;focal_length&quot;:&quot;30&quot;,&quot;iso&quot;:&quot;900&quot;,&quot;shutter_speed&quot;:&quot;0.033333333333333&quot;,&quot;title&quot;:&quot;&quot;,&quot;orientation&quot;:&quot;1&quot;}\" data-image-title=\"dsc_01461\" data-image-description=\"\" data-image-caption=\"\" data-large-file=\"https:\/\/www.buggydepot.com\/tech-center\/wp-content\/uploads\/2015\/07\/DSC_01461-1024x685.jpg\" class=\"aligncenter size-large-thumb wp-image-872\" src=\"http:\/\/www.buggydepot.com\/tech-center\/wp-content\/uploads\/2015\/07\/DSC_01461-762x360.jpg\" alt=\"dsc_01461\" width=\"762\" height=\"360\" srcset=\"https:\/\/www.buggydepot.com\/tech-center\/wp-content\/uploads\/2015\/07\/DSC_01461-762x360.jpg 762w, https:\/\/www.buggydepot.com\/tech-center\/wp-content\/uploads\/2015\/07\/DSC_01461-362x172.jpg 362w\" sizes=\"auto, (max-width: 762px) 100vw, 762px\" \/><\/p>\n<p>This is what your Ruckus should look like now (below).\u00a0 See how both the chassis section and the starter cables are routed under the tank?\u00a0 Do the same on yours.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter\" src=\"\/\/www.buggydepot.com\/buggy-tech-center-images\/article_42_1331633958.jpg\" alt=\"\" width=\"580\" height=\"388\" \/><\/p>\n<p>At the front end of the starter cables, run them behind the battery cage (golden colored) as seen in the picture above.<\/p>\n<h3>Connect the Starter<\/h3>\n<p>Your GY6 starter should have already come with it&#8217;s own cable lead attached. It&#8217;s a weakling, and fortunately we&#8217;re not going to use it. Go ahead and use a cross-tip screwdriver to remove the cable. Keep the the screw.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter\" src=\"\/\/www.buggydepot.com\/buggy-tech-center-images\/article_42_1331633915.jpg\" alt=\"\" width=\"580\" height=\"388\" \/><\/p>\n<p>You&#8217;ll need to use the threaded tip at the end of the GY6 starter wire.\u00a0 Use some clippers to cut the end as shown below. Keep the threaded tip, throw the stock GY6 wire in the recycle bin.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter\" src=\"\/\/www.buggydepot.com\/buggy-tech-center-images\/article_42_1331633926.jpg\" alt=\"\" width=\"580\" height=\"388\" \/><\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter\" src=\"\/\/www.buggydepot.com\/buggy-tech-center-images\/article_42_1331633937.jpg\" alt=\"\" width=\"580\" height=\"388\" \/><\/p>\n<p>Use the GY6 wire tip and screw to lock the BDX cable into place on the starter tab.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter\" src=\"\/\/www.buggydepot.com\/buggy-tech-center-images\/article_42_1331634006.jpg\" alt=\"\" width=\"580\" height=\"388\" \/><\/p>\n<p>Slide the cap over the connection.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter\" src=\"\/\/www.buggydepot.com\/buggy-tech-center-images\/article_42_1331634027.jpg\" alt=\"\" width=\"580\" height=\"388\" \/><\/p>\n<hr \/>\n<h2>Supporting Pieces<\/h2>\n<ol>\n<li>Ground Strap<\/li>\n<li>Solenoid Relay<\/li>\n<li>Fuel Sender Resistor<\/li>\n<\/ol>\n<h3>Ground Strap<\/h3>\n<p>The ground strap will be found at the bottom of the box.\u00a0 It&#8217;s a short thick black cable with ring terminals on each end, 9&#8243; length.\u00a0 Attach one side to the bolt as shown.\u00a0 The other side attaches to the negative battery terminal.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter\" src=\"\/\/www.buggydepot.com\/buggy-tech-center-images\/article_42_1331634040.jpg\" alt=\"\" width=\"580\" height=\"388\" \/><\/p>\n<h3>Solenoid Relay<\/h3>\n<p>Now it&#8217;s time to hard mount the solenoid.\u00a0 No zip ties here.\u00a0 Grab one of the clamps from the bag included with the harness.\u00a0 Insert the solenoid exactly as pictured.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter\" src=\"\/\/www.buggydepot.com\/buggy-tech-center-images\/article_42_1331634060.jpg\" alt=\"\" width=\"580\" height=\"388\" \/><\/p>\n<p>Look in the hardware bag again and pull out one of the longer bolts.\u00a0 Use it here on the side of the battery box.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter\" src=\"\/\/www.buggydepot.com\/buggy-tech-center-images\/article_42_1331634147.jpg\" alt=\"\" width=\"580\" height=\"388\" \/><\/p>\n<p>Mount the solenoid on the bolt, and tighten it down using the 10mm nut supplied in the hardware bag.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter\" src=\"\/\/www.buggydepot.com\/buggy-tech-center-images\/article_42_1331634195.jpg\" alt=\"\" width=\"580\" height=\"388\" \/><\/p>\n<h3>Fuel sender resistor<\/h3>\n<p>One of the parts you removed from the Ruckus earlier is a large metal resistor.\u00a0 You need this in order for the low fuel light to work.\u00a0 Grab it, along with a smaller bolt from the hardware bag.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter\" src=\"\/\/www.buggydepot.com\/buggy-tech-center-images\/article_42_1331634211.jpg\" alt=\"\" width=\"580\" height=\"388\" \/><\/p>\n<p>Now install it on the cage as shown:<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter\" src=\"\/\/www.buggydepot.com\/buggy-tech-center-images\/article_42_1331634369.jpg\" alt=\"\" width=\"580\" height=\"388\" \/><\/p>\n<hr \/>\n<h2>Section 3: Power Distribution Section (PDS)<\/h2>\n<p>Mount the fuse panel as shown below.\u00a0 Use the last small bolt, and the last large bolt at the bottom.\u00a0 <strong>Don&#8217;t tighten the lower bolt yet, you&#8217;ll need to mount something there later.<\/strong><\/p>\n<p>Now is also a good time to attach two of the sticky pads to the upper-right corner of the cage, as shown.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter\" src=\"\/\/www.buggydepot.com\/buggy-tech-center-images\/article_42_1331634525.jpg\" alt=\"\" width=\"580\" height=\"388\" \/><\/p>\n<h3>Master Relay, Auto-Reset Fuse, Key Fuse<\/h3>\n<p>Use the sticky pads from the step above to mount the Auto-Reset fuse.\u00a0 It&#8217;s golden with &#8220;25A&#8221; printed on the edge.\u00a0 It&#8217;s towards the top-left of the picture below.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter\" src=\"\/\/www.buggydepot.com\/buggy-tech-center-images\/article_42_1331634548.jpg\" alt=\"\" width=\"580\" height=\"388\" \/><\/p>\n<p>This picture is from the version 2 harness, which has a different relay.\u00a0 Your version 3 harness has been upgraded with a new relay type, now with a bolt hole for hard mounting.\u00a0 Remove the relay from its connector, mount the connector using the nearby screw (the left screw on the LED driver). The insert the relay back into its connector.<\/p>\n<p>The last part of this step is to mount the Key Fuse.\u00a0 It&#8217;s a holder with two pink wires.\u00a0 Mount it using the right-side screw of the LED driver unit.\u00a0 Check the last picture above again if you&#8217;re lost here.<\/p>\n<h3>Connect the Auto-Reset fuse to the solenoid<\/h3>\n<p>Be sure to <strong>connect it to the left side<\/strong>.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter\" src=\"\/\/www.buggydepot.com\/buggy-tech-center-images\/article_42_1331634622.jpg\" alt=\"\" width=\"580\" height=\"388\" \/><\/p>\n<hr \/>\n<h2>Section 4: Battery Strap<\/h2>\n<p>The battery strap consolidates constant and keyed 12v power sources. Be sure to install it exactly as shown in the pictures.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter\" src=\"\/\/www.buggydepot.com\/buggy-tech-center-images\/article_42_1331634653.jpg\" alt=\"\" width=\"580\" height=\"388\" \/><\/p>\n<p>At this point, connect the <strong>key switch<\/strong> using the appropriate connector. And the <strong>junction end of the battery strap<\/strong> to the left side of the solenoid.\u00a0 It should share the same post with the wire leading to the Auto-Reset fuse.<\/p>\n<p>Now pull the <strong>large red cable from the starter\/ground cable assembly<\/strong> over and attach it to the right side of the solenoid.\u00a0 This cable shouldn&#8217;t share the solenoid post with anything else.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter\" src=\"\/\/www.buggydepot.com\/buggy-tech-center-images\/article_42_1331634740.jpg\" alt=\"\" width=\"580\" height=\"388\" \/><\/p>\n<p>You&#8217;ve likely disconnected the two plastic connectors on the battery strap by now, so now it&#8217;s time to reconnect one.\u00a0 The <strong>2-pin (<span style=\"color: #ff00ff;\">P<\/span>|<span style=\"color: #339966;\">G<\/span>)<\/strong> connects to the the PDS section that you mounted a few steps back.\u00a0 Leave the 4-pin plug disconnected.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter\" src=\"\/\/www.buggydepot.com\/buggy-tech-center-images\/article_42_1331634859.jpg\" alt=\"\" width=\"580\" height=\"388\" \/><\/p>\n<hr \/>\n<h2>Loose Ends<\/h2>\n<p>Connect the <strong>black cable end from the starter and ground cable section<\/strong>.\u00a0 It should be attached to the center bolt, above the LED Driver.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter\" src=\"\/\/www.buggydepot.com\/buggy-tech-center-images\/article_42_1331634900.jpg\" alt=\"\" width=\"580\" height=\"388\" \/><\/p>\n<hr \/>\n<h2>Section 6: Battery Box Section<\/h2>\n<p>Now for the main event. This is where the install gets really gratifying.<\/p>\n<p>Grab the main battery box section.\u00a0 You&#8217;ve most likely already disconnected it from the chassis section.\u00a0 Either way is fine for now.<\/p>\n<p>Pull the last clamp out of the hardware bag and mount it around the battery box section as shown.\u00a0 You&#8217;ll notice that the clamp has one straight edge, and another that is curved\/bent to match up with the other. You should have the straight side facing you when looking at it like below. This is important.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter\" src=\"\/\/www.buggydepot.com\/buggy-tech-center-images\/article_42_1331634914.jpg\" alt=\"\" width=\"580\" height=\"388\" \/><\/p>\n<h3>Bend these three:<\/h3>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter\" src=\"\/\/www.buggydepot.com\/buggy-tech-center-images\/article_42_1332011140.jpg\" alt=\"\" width=\"580\" height=\"388\" \/><\/p>\n<h3>Slide the rest under the cage<\/h3>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter\" src=\"\/\/www.buggydepot.com\/buggy-tech-center-images\/article_42_1331634947.jpg\" alt=\"\" width=\"580\" height=\"388\" \/><\/p>\n<h3>Mount the clamp and (re)attach the fuse panel wires<\/h3>\n<p>Remember the lower bolt of the fuse panel that you left loose before?\u00a0 Use it now to mount the clamp.\u00a0 Tighten it down once you&#8217;re happy with the fit of the bundles under the cage.<\/p>\n<p>At one point or another you would have needed to disconnect the colored fuse panel wires.\u00a0 Now is time to re-connect them in this order:<\/p>\n<ol>\n<li><strong><span style=\"color: #ff6600;\">15a Orange (Charging)<\/span><\/strong><\/li>\n<li><strong><span style=\"color: #3366ff;\">10a Blue (Headlights)<\/span><\/strong><\/li>\n<li><strong><span style=\"color: #ff0000;\">5a Red (Keyed Power)<\/span><\/strong><\/li>\n<li><strong><span style=\"color: #ffff00;\">5a Yellow (Turn Signals)<\/span><\/strong><\/li>\n<li><strong><span style=\"color: #ff00ff;\">5a Pink (Horn)<\/span><\/strong><\/li>\n<li>5a Open ( Fuel pump or Accessories, 5a max)<\/li>\n<\/ol>\n<p><strong>Disregard the fuse amperage number in the pictures.\u00a0 As of version 3, the fuse ratings above are accurate. Don&#8217;t use any higher or lower rated fuse other than what is on the list above.<\/strong><\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter\" src=\"\/\/www.buggydepot.com\/buggy-tech-center-images\/article_42_1331635366.jpg\" alt=\"\" width=\"580\" height=\"388\" \/><\/p>\n<h3>Attach your small grounds<\/h3>\n<p>This is one green wire with a ring terminal, coming from the same bundle as the fuse wires.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter\" src=\"\/\/www.buggydepot.com\/buggy-tech-center-images\/article_42_1331635090.JPG\" alt=\"\" width=\"580\" height=\"388\" \/><\/p>\n<p>Now is also a good time to attach the black wire from the starter\/ground section.\u00a0 It also has a ring terminal, coming from a 2-pin (<strong>BLK<\/strong>|<strong><span style=\"color: #6b5430;\">BRN<\/span><\/strong>) connector.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter\" src=\"\/\/www.buggydepot.com\/buggy-tech-center-images\/article_42_1331635133.jpg\" alt=\"\" width=\"580\" height=\"388\" \/><\/p>\n<hr \/>\n<h2>Controls connections<\/h2>\n<p>To make this step easy, be sure to have all of the bundles well above the top edge of the cage.\u00a0 <strong>Ignore the auxiliary lighting<\/strong> and <strong>the speedometer bullet connectors<\/strong>, these are obsolete features streamlined out in v3.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter\" src=\"\/\/www.buggydepot.com\/buggy-tech-center-images\/article_42_1335043346.jpg\" alt=\"\" width=\"580\" height=\"388\" \/><\/p>\n<p>From left to right:<\/p>\n<ul>\n<li>Aux Light Connectors (Ignore)<\/li>\n<li>9-pin connector to <strong>Left-hand controls<\/strong><\/li>\n<li>Bullet (<strong><span style=\"color: #00ccff;\">LB<\/span><\/strong>) to <strong>Indicator Lamp<\/strong><\/li>\n<li>Bullet (<strong><span style=\"color: #ff6600;\">O<\/span><\/strong>) to <strong>Indicator Lamp<\/strong><\/li>\n<li>&#8220;To Speedometer&#8221; (ignore)<\/li>\n<li>4-pin (<strong><span style=\"color: #ff0000;\">R<\/span><\/strong>|<strong><span style=\"color: #ffff00;\">Y<\/span><\/strong>|<strong><span style=\"color: #8f7d49;\">BRN<\/span><\/strong>|<strong><span style=\"color: #808080;\">GRY<\/span><\/strong>) to <strong>Right-hand Controls<\/strong><\/li>\n<li>4-pin (<strong><span style=\"color: #ff00ff;\">P<\/span><\/strong>|<strong><span style=\"color: #a600ff;\">PUR<\/span><\/strong>|<strong><span style=\"color: #8f7d49;\">BRN<\/span><\/strong>|<strong><span style=\"color: #339966;\">G<\/span><\/strong>) to<strong> Battery Strap<\/strong><\/li>\n<li>Dual Bullet (<strong><span style=\"color: #339966;\">G<\/span><\/strong>) to Brake Switches (<strong><span style=\"color: #339966;\">G<\/span><\/strong>)<\/li>\n<li>Dual Bullet (<strong><span style=\"color: #8f7d49;\">BRN<\/span><\/strong>) to Brake Switches (<strong>BLK<\/strong>)<\/li>\n<\/ul>\n<hr \/>\n<h2>Chassis and Fuel Sender Connections<\/h2>\n<p>You&#8217;ve likely disconnected the chassis section from the battery box section.\u00a0 Go ahead and ziptie these two bundles to the battery cage like this:<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter\" src=\"\/\/www.buggydepot.com\/buggy-tech-center-images\/article_42_1331635697.jpg\" alt=\"\" width=\"580\" height=\"388\" \/><\/p>\n<p>Then reconnect the <strong>chassis section<\/strong>, and don&#8217;t forget to plug in the <strong>fuel sending unit<\/strong> from the gas tank.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter\" src=\"\/\/www.buggydepot.com\/buggy-tech-center-images\/article_42_1331635770.jpg\" alt=\"\" width=\"580\" height=\"388\" \/><\/p>\n<p><strong><span style=\"color: #00ccff;\">If your gas tank has a round grey plug at the fuel sending unit, contact Buggy Depot for a free adapter pigtail kit.<\/span>\u00a0 The adapter kit includes a new standard connector with pigtail, splice connects and adhesive-lined heat shrink.<\/strong><\/p>\n<hr \/>\n<h2>LED Driver &amp; Indicator<\/h2>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter\" src=\"\/\/www.buggydepot.com\/buggy-tech-center-images\/article_42_1331635821.jpg\" alt=\"\" width=\"580\" height=\"388\" \/><\/p>\n<p>The new harness connector for the stock <strong>LED driver<\/strong> has 3 wires in a 6-pin plug (<strong><span style=\"color: #ff0000;\">R<\/span><\/strong>|<strong><span style=\"color: #00ccff;\">LB<\/span><\/strong>|<strong><span style=\"color: #339966;\">G<\/span><\/strong>).\u00a0 Go ahead and connect it now.<\/p>\n<p>Connect the 2-pin (<strong><span style=\"color: #3366ff;\">B<\/span><\/strong>|<strong><span style=\"color: #339966;\">G<\/span><\/strong>) harness plug to the <strong>hi-beam indicator light<\/strong>.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter\" src=\"\/\/www.buggydepot.com\/buggy-tech-center-images\/article_42_1331635943.jpg\" alt=\"\" width=\"580\" height=\"388\" \/><\/p>\n<p>At this point you&#8217;ll have all of the battery box rear connections completed.<\/p>\n<hr \/>\n<h2>\u00a0Battery Box Middle Connections<\/h2>\n<p>Time to speed through the 5 connections in the middle of the battery box section<\/p>\n<ol>\n<li>4-pin (<strong><span style=\"color: #ffff00;\">Y<\/span><\/strong>|<strong><span style=\"color: #999999;\">GRY<\/span><\/strong>|<strong><span style=\"color: #00ff00;\">LGRN<\/span><\/strong>|<strong><span style=\"color: #00ff00;\">LGRN<\/span><\/strong>) to the stock <strong>turn signal relay.\u00a0 <\/strong>Use the adapter that arrived connected to this plug.<\/li>\n<li>2-pin (<strong><span style=\"color: #66512d;\">BRN<\/span><\/strong>|<strong>BLK<\/strong>) to <strong>Starter\/Ground Cables Section<\/strong><\/li>\n<li>9-pin (<strong><span style=\"color: #3366ff;\">blue connector<\/span><\/strong>) to <strong>Headlight Controller<\/strong><\/li>\n<li>9-pin (<strong><span style=\"color: #ff0000;\">red connector<\/span><\/strong>) to <strong>CDI Controller<\/strong><\/li>\n<li>2-pin (<strong><span style=\"color: #ff0000;\">R<\/span><\/strong>|<strong><span style=\"color: #3366ff;\">B<\/span><\/strong>) to <strong>Fuel Sender Resistor<\/strong><\/li>\n<\/ol>\n<p>Note: The headlight and CDI controllers are plug-in modules that look like this:<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter\" src=\"\/\/www.buggydepot.com\/buggy-tech-center-images\/article_42_1336032933.JPG\" alt=\"\" width=\"580\" height=\"388\" \/><\/p>\n<p>CDI Modules will always have a <strong><span style=\"color: #ff0000;\">red 9-pin connector<\/span><\/strong>.\u00a0 Headlight module connectors are <strong><span style=\"color: #3366ff;\">blue 9-pin<\/span><\/strong>. The standard Headlight module has a rocker switch for manually turning your headlights off while riding.<\/p>\n<p>The module system will let you upgrade in the future without rewiring your harness for new functionality.<\/p>\n<hr \/>\n<h2>\u00a0Rectifier<\/h2>\n<p>Remember the 3 bundles you bent down earlier while mounting the battery box section?\u00a0 Those three are your rectifier plugs.\u00a0 One black and two green connectors.\u00a0 You won&#8217;t use all three.<\/p>\n<p><strong>Are you using a 6 or 8 pole stator?<\/strong><br \/>\nConnect your rectifier to the <strong>BLACK<\/strong> 4-pin plug in the next picture below. <strong>The two green plugs in the picture are to be left disconnected.<\/strong><\/p>\n<p><strong>Or are you using an 11 pole stator?<\/strong><br \/>\nConnect your rectifier to the <strong>GREEN 4-pin<\/strong> and <strong>3-pin plugs<\/strong> in the next picture below. <strong>The black plug in the picture is to be left disconnected.<\/strong><\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter\" src=\"\/\/www.buggydepot.com\/buggy-tech-center-images\/article_42_1331635366.jpg\" alt=\"\" width=\"580\" height=\"388\" \/><\/p>\n<p>After plugging your rectifier into the proper plugs, mount it to the forward bolt on the battery box cage.<strong><br \/>\n<\/strong><\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter\" src=\"\/\/www.buggydepot.com\/buggy-tech-center-images\/article_42_1331635986.jpg\" alt=\"\" width=\"580\" height=\"388\" \/><\/p>\n<hr \/>\n<h2>\u00a0Almost there!<\/h2>\n<p>Your harness should now look like this:<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter\" src=\"\/\/www.buggydepot.com\/buggy-tech-center-images\/article_42_1331636410.JPG\" alt=\"\" width=\"580\" height=\"867\" \/><\/p>\n<hr \/>\n<h2>Front Lighting and Horn<\/h2>\n<p>You only have 4 more connections to go!<\/p>\n<p>At this point go ahead and reinstall the front portion of the battery box, and the headlight frame assembly.<\/p>\n<p>Look for the 6-pin connector (<strong><span style=\"color: #a6752b;\">TAN<\/span><\/strong>|-|WHT|<strong><span style=\"color: #339966;\">GRN<\/span><\/strong>|<strong><span style=\"color: #00ff00;\">LGRN<\/span><\/strong>|<strong><span style=\"color: #3366ff;\">B<\/span><\/strong>) on the harness.\u00a0 Plug it into the connector coming from the headlights.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter\" src=\"\/\/www.buggydepot.com\/buggy-tech-center-images\/article_42_1331636522.jpg\" alt=\"\" width=\"580\" height=\"388\" \/><\/p>\n<p>Now do the same for the <strong><span style=\"color: #339966;\">green<\/span><\/strong>, <strong><span style=\"color: #ff6600;\">orange<\/span><\/strong>, and <strong><span style=\"color: #00ccff;\">light blue<\/span><\/strong> bullet connectors.\u00a0 These are your front signal wires.<\/p>\n<h2>Does it seem like something got missed ?<\/h2>\n<p><strong>Common questions:<\/strong><\/p>\n<ol>\n<li><strong>Rear ground cable:<\/strong> Gets connected to the lower-left valve cover bolt.\u00a0 I\u2019ll update the instructions to reflect this.<\/li>\n<li><strong>Signal relay:<\/strong> If you have standard indicators, you\u2019ll need to use the standard relay.\u00a0 Headlights and tails are a separate system.<\/li>\n<li><strong>Fuse order:<\/strong> From top to bottom 15, 10, 5, 3, 3, 5<\/li>\n<li><strong>11-pole Adapter: <\/strong>The adapter isn\u2019t needed at all.\u00a0 The \u201cadapter\u201d is already wired inside the harness.\u00a0 \u00a0Connect your rectifier to the two green plugs on the harness itself in that area. (The two green plugs in your last picture)<\/li>\n<li><strong>Auto-choke resistor:<\/strong> You don\u2019t need a choke resistor.\u00a0 The harness is designed to eliminate the need for the resistor.<\/li>\n<li><strong>(Y|Grn) black connector:<\/strong> Yes this is for the starter solenoid. The polarity (wire color) isn\u2019t important.<\/li>\n<li><strong>(R|Grn) black connector:<\/strong>This is for your stock speedometer. It\u2019s keyed 12v, so you can power any kind of aftermarket speedo from it.<\/li>\n<li><strong>Orange and blue wires: <\/strong>Turn signal wires.\u00a0 If you\u2019ve already connected your front turn signals, then these two are for the stock dash indicator light.<\/li>\n<\/ol>\n<hr \/>\n<h2>And with that, you&#8217;re done!<\/h2>\n<p>Before putting the battery box back on, go ahead and test the functionality of the bike. <strong>Make sure the battery is properly connected.<\/strong><\/p>\n<ol>\n<li>Turn the Key ON.<\/li>\n<li>Your headlights, tail lights, and stock speedometer will power up.<\/li>\n<li>Toggle the <strong>headlight controller switch on the harness<\/strong> off and on.\u00a0 The headlights should turn off and on accordingly.<\/li>\n<li>Test the turn signals.\u00a0 Confirm that all four lights work correctly.<\/li>\n<li>Test the horn.<\/li>\n<li>Test the starter.<\/li>\n<li>Test the brake lights.<\/li>\n<\/ol>\n<h2>Need help?<\/h2>\n<p>For technical assistance, ask your questions in the comments section below.\u00a0 If you need to send pictures, use our contact us form to initiate a support ticket.\u00a0<strong><br \/>\n<\/strong><\/p>\n<p><strong>If you have any suggestions for this guide, let us know below!<\/strong><\/p>\n","protected":false},"excerpt":{"rendered":"<p>This guide is for version 3.0 of the BDX swap harness.\u00a0 Installation time is about 1 hour. The BDX harness is built tight and precise, so it&#8217;s best to follow these directions exactly.\u00a0 We&#8217;ll step through the entire process. Your new harness comes with a 5 year \/ 20,000 mile warranty.\u00a0 Don&#8217;t make any modifications [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":655,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_jetpack_newsletter_access":"","_jetpack_dont_email_post_to_subs":false,"_jetpack_newsletter_tier_id":0,"_jetpack_memberships_contains_paywalled_content":false,"_jetpack_feature_clip_id":0,"_jetpack_memberships_contains_paid_content":false,"footnotes":"","jetpack_publicize_message":"","jetpack_publicize_feature_enabled":true,"jetpack_social_post_already_shared":true,"jetpack_social_options":{"image_generator_settings":{"template":"highway","default_image_id":0,"font":"","enabled":false},"version":2},"jetpack_post_was_ever_published":false},"categories":[28],"tags":[],"class_list":["post-654","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-honda-ruckus"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.4 - 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