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GY6 BUGGY FAQ: COMMON QUESTIONS AND ANSWERS [18,780 views]
 
Here are some of the questions we receive on a daily basis regarding the 150cc GY6 engine, and 150cc buggies in general.
GY6 Buggy FAQ: Common Questions And Answers
[18,780 views - 24 comments - Rating 4/5 ****- ]
Below are some of the questions we receive on a daily basis regarding the 150cc GY6 engine, and 150cc buggies in general.

- I can’t remove the clutch (or variator) nut, is it reverse thread?

- How do I remove the odd nut that holds on the starter clutch?

- Something in the rear of my buggy makes a loud “BANG” when I’m accelerating fast or climbing hills, is that the sound of my gears skipping teeth in the transmission?

- My buggy idles great but when I step on the gas it dies before moving, what might this be?

- When I try to start the engine I hear a grinding noise but the engine doesn't start, is my starter bad?



Q. I can’t remove the clutch (or variator) nut, is it reverse thread?
A. No, they are both standard thread. An impact wrench is best used to take these off.

Q. How do I remove the odd nut that holds on the starter clutch?
A. That is a “spanner” nut. To get it off properly you will need the correct spanner wrench. However, we use a punch and hammer here to remove the nut and replace it with a new one afterward. Remember it’s a reverse thread so turn right to remove.

Q. Something in the rear of my buggy makes a loud “BANG” when I’m accelerating fast or climbing hills, is that the sound of my gears skipping teeth in the transmission?
A. If the gears in your transmission "popped" out of place even once, there would be some pretty impressive internal damage. That loud bang you’re hearing is the chain skipping a tooth on the driver sprocket and slamming back down on the next tooth. First, check the tension on your chain. If tension seems fine then the skipping chain is most likely caused by a flex of the tensioning components when under load. Checklist: Fatigued stock chain tensioner, worn motor mount bushings, stretched chain.

Q. My buggy idles great but when I step on the gas it dies before moving, what might this be?
A. Most likely an intake leak. Check your vacuum lines and intake manifold for cracks or other leaks. Most specifically the vacuum line that connects from side of the carb to the intake manifold.

Q. When I try to start the engine I hear a grinding noise but the engine doesn't start, is my starter bad?
A. Most likely your starter and the internal starting gear are just fine. The usual culprit behind this grinding noise is the starter clutch on its way out.


Q. M?
A.

More Q&A's will be added as soon as you ask them!
This article has been downloaded 18,780 times
24 comments about this article:
Poster #1 [03/18/10]
what kind of spark plug do i use on the gy6 motor?
Poster #2 [05/15/10]
NEED Help....I will be ordering your Phase 1 kit but first, I'm having trouble starting the cart (Yerf Dog 3206), the previous owner bought a new carb because he thought the old one was clogged up. So...I have sparki when I turn it over, I have gas going to the carb but it won't fire as it seems the gas is not getting through the carb...I even screwed the needle valve open below the fuel inlet back untill the gas started running out of the carb.
New carb, electrical hooked up at carb, vacuum lines hooked up per your diagram, good seal on intake manifold, good spark, fuel to carb...Now what?
Regards,
Frustated Dave
Poster #3 [09/09/10]
i have a 250ss when in low gear it grinds and slips in any other gear its fine please help
Poster #4 [10/04/10]
What kind of safety switch do buggy have That stop it from starting?
Poster #5 [10/18/10]
I need some help. My gy6 motor in my sunl buggy is driving me nuts. It die while driving and will not start back up. We have changed the cdi box,coil And the spark plug. I have good psark and gas Do you have any Ideas? Thanks
Poster #6 [10/22/10]
My Crossfire 150 started smoking & burning oil all of a sudden. Any suggestions? Also, is there a service manual available for this engine?

Poster #7 [12/31/10]
Is there any tech person on this site to answer these questions? I have a similar problem a others, my cart is awfully hard to start and won't hardly idle. Is it the auto choke? Can you show where it is or how to replace?
Poster #8 [01/26/11]
what do i do when i have no fire on the spark plug?
Poster #9 [03/02/11]
IF YOUR NOT GETTING NO SPARK FIRST CHECK KILL SWITCH IF THATS NOT IT CHECH CDI BOX.
Poster #10 [05/22/11]
I am working 50cc Gy6 engine that runs fine for a while and bu then starts losing power, seems like it id losing fuel pressure. If you work with the throttle you can make it home. I have replaced the CDI and coil, the carburator seems to be new. Anybody got any suggests?
Poster #11 [06/01/11]
hi
i have the same bang noise issue.
can the chain strech that much?
the idlers are at the max input travel in the slots.
it still bangs noise on power
yerf dog scout 150 cc
Poster #12 [06/06/11]
my 150cc yerd dog cart runs fine for about an hour then begins to stall, if it sits for a few minutes it will restart, idle for a bit then die slowly like its starving for fuel. anyone have any suggestion? dirty carb maybe?
Poster #13 [08/27/11]
buggy was fine but i left back end jacked up for about 2 weeks for repairs now it pours oil and smokes out tail pipe really bad what heppened? need help bad'yes any input is needed.
Poster #14 [09/17/11]
when i turn on the key switch i get nothing. no lights horn, or starter turn over. battery is good. also i can jump the starter so its good. what could be the problem .
Poster #15 [09/29/11]
I have the same starting problem on my 150cc crossfire. New carb, coil and spark plug. acts like it wants to start but wont. when it does start it idles but when i step on gas it dies. Im ready to park it on the street for the trash pick up but as soon as I do someone will have it running great tomorrow. What do I do Help!! sick of it Don
Poster #16 [10/07/11]
I have a baha reaction,has a gy6 motor.can you tell me what wires on the ignition switch are for. there is a red ,yellow/red,black,one with a green stripe.thanks
Poster #17 [10/09/11]
gy6- when im going down hill and not on the gas it will stall but it will idle fine just sitting there... could the jet be dirty in the carb??
Poster #18 [11/14/11]
have a gy6 150cc engine when you switch to on the spark plug sparks one time and thats all i get any ideas
Poster #19 [11/26/11]
need help on my hammerhead with the gy6 motor it is not charging i need a wire diagram if some one can help me.. i got this thing and i think there is parts missing for it to charge...thanks
Poster #20 [12/30/11]
How do you time a 150 yerf dog 150 from the beginning and where is the timing arrow on case
Poster #21 [03/04/12]
I have a yearfdog 150gx,i am thinking about buying a UNI high-flow air filter kit.I might not buy it because i don't know what it does as far as performance.....what does it do for my performance?
Poster #22 [01/14/13]
How do you get your xtv gy6 150cc buggie running again after its been rolled over twice?
Poster #23 [01/14/13]
How do you get your xtv gy6 150cc buggie running again after its been rolled over twice?
Poster #24 [02/07/13]
I have a yerf dog spider box 150cc howhit, back fires though the exhaust at high rpm's, idles and runs fine at low rpm's. I installed a NEW carb, fuel line and filter, still runs like crap at high rpm's, whats next ???
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