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BDX DIAMOND-PLATE FENDER KIT INSTALL GUIDE [6,736 views] |
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A diagram and description for installing the BDX Diamond-Plate Fender Kit on the Yerf Dog GX150.
Fender Kit Installation:
A. Checking the parts.
1. Open up the box of parts and check to make sure the following was included:
2x Front Fenders (Driver side/Passenger side)
2x Rear Fenders (Driver side/Passenger side)
2x Front mount bracket assemblies
4x 1.5" clamps
2x 4" shanks for upper rear mount w/ 3 nuts each
2x 1-1/8" u-clamps
4x 4" Rubber isolation tape pieces
2. If a small part is missing (nut, washer, etc.), it may have possibly come loose during shipping and traveled into the packing materials. Please check the box thouroughly.
B. Mounting the rear fenders.
1. Mount the two rear clamp assemblies on the bar below the rear cargo rack, use the rubber isolator between clamp and frame.
Please refer to attached diagram for positioning.
2. Remove third nut from rear clamp and insert threaded shaft into the corresponding hole in the rear fender. Re-attach nut to shaft, under fender.
3. Attach U-bolts.
4. Adjust rear fenders to desired position.
C. Mounting the front fenders.
1. Mount front clamp assemblies to the frame section above the front tire, use the rubber isolator between clamp and frame.
Note: Please be careful when tightening the clamps. The clamps will break if over tightened! These clamp mounts were selected to break away if the fenders are impacted by an object (tree, etc.) while riding. This will protect the fender from being damaged on impact.
2. Remove bolt (with two yellow-zinc washers) from assembly. Mount fender with this bolt - a washer on each side of fender.
3. Adjust per attached diagram.
D. Check tightness
1. Rear fenders should have no movement or play.
2. Front fenders should feel solid when pressed down, only moving from play between rubber isolator and clamp.
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